BARBER MANUFACTURING CO., INC.

Rigid-Bar Custom Coil System

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Customized Comfort * Efficiency * Versatility

The Rigid-Bar Custom Coil System by Barber Manufacturing Co. — precision-engineered seating construction that delivers a truly customized comfort experience, installs with remarkable efficiency, and adapts to virtually any furniture application.

CUSTOMIZED COMFORT

Proven Performance

In blind seating tests conducted at premium manufacturers, the Rigid-Bar Custom Coil System has performed equal to or better than 8-way hand-tied construction — the longstanding benchmark for premium furniture.

Single-Cone Coil System

Our single-cone coil system gives manufacturers unparalleled control over the seating experience. Coils are configured for depth, firmness, softness, density, and support. Seat pitch can also be integrated directly into this seating system for an even more refined result.

Full Customization Parameters

Every aspect of the coil system is custom-engineered to your specific applications:

  • Wire gauge
  • Coil height
  • Top coil size
  • Number of turns
  • Spring spacing
  • Deck height

Frame Compatibility

The system is compatible with hardwood, laminated hardwood, engineered plywood frames, and steel motion mechanisms.

EFFICIENCY

INSTALLATION

No skilled labor required

Easy installation using standard screws. The pre-formed spring unit fits perfectly every time. Eliminating labor in hand tying, webbing or installing clips and pulling sinuous springs.

THROUGHPUT

Faster production, consistent results

Easier and faster to install. Each unit is pre-engineered to fit the frame precisely, dramatically improving production throughput, quality and consistency.

RELIABILITY

Pre-formed. Perfect fit. Every time.

Because each unit is custom-formed to your exact frame specifications, there is no guesswork on the production floor. The same perfect result, every installation.

VERSATILITY

Modular System

The Rigid-Bar Custom Comfort Coil System is fully compatible with typical or modular furniture construction. Use one unit for chairs, two for loveseats, and three for sofas — a simple, scalable approach to consistent comfort across your entire product line.

Motion & Recliner Applications

Compatible with manual and power motion recliners as well as motion sofas, bringing the same customized comfort performance to your entire motion furniture lineup.

Spring Edge (Soft Edge)

The system can be configured to create a soft front edge or soft sides for modular furniture.

Compatible Furniture Applications

The Rigid-Bar Custom Comfort Coil System is engineered to work across virtually every seating category:

  • Chairs
  • Loveseats
  • Sofas
  • Motion recliners — manual or power
  • Motion sofas
  • Ottomans and chaises
  • Dining chairs and stools
  • Office chairs
  • Tapered and radiused chairs
  • Conversation sofas
  • Corner wedges, square wedges & other irregular shapes

ENGINEERING

Single-cone springs are securely clinched to roll-formed, steel channel bars. The coil springs are connected by a link-top fabrication that distributes weight more evenly across each spring. Your frame becomes stronger and more solid when the bars of the unit are screwed into place.

The size, height, diameter, wire gauge, and spacing of every spring are custom made for each individual piece of furniture.

Available in full size or modular units, and skillfully custom designed to fit any frame or particular piece of furniture.

LIFETIME WARRANTY

Every spring is heat tempered after forming to ensure a lifetime of consistent comfort.
Manufactured in Anderson, IN, we proudly offer a lifetime warranty on every spring.